Hauv siab -tech sectors xws li semiconductor fabrication, optoelectronic alignment, thiab multi-axistswj ntsuas tshuab(CMM) ntau lawm, engineering kev vam meej vam khom kev ruaj ntseg. Xaiv ib qho ultra- tus neeg muag khoom qhov tseeb yuav tsum tau ntsuas qhov kev txwv ntawm lub cev, kev tswj ib puag ncig, thiab cov txheej txheem pov thawj zoo. Thaum cov peev nyiaj kam rau siab txo qis rau - qib micron, kev cuam tshuam ntawm cov qauv ntawm micro- vibrations, thermal hloov, lossis cov khoom siv kev ntxhov siab tuaj yeem cuam tshuam kev ua haujlwm ntawm lub cev. UNPARALLELED Group muab cov txheej txheem zoo tshaj plaws, qhia cov rooj sib tham, thiab cov khoom siv ntsuas ntsuas rau cov khoom lag luam, cov chaw tshawb fawb, thiab cov chaw ntsuas ntsuas thoob ntiaj teb.
Headquartered nyob rau hauv Jinan, Tuam Tshoj, nrog yooj yim shipping nkag los ntawm Qingdao Chaw nres nkoj, UNPARALLELED Group ua ke hnyav- lub luag haujlwm tsim muaj peev xwm nrog sub-micron lapping kws tshaj lij. Ua haujlwm ob lub chaw tsim khoom thoob plaws kwv yees li 200,000 m² thiab raw- pob zeb cia vaj tsev ntawm 20,000 m², lub tuam txhab tsim cov hauv paus kev cai, huab cua-cov qauv coj coj mus kuaj, thiab ntau- cov khoom sib dhos rau kev thov kev lag luam.
Technical Standards Demanded los ntawm Ntiaj teb no Engineering thiab Research Partners
Cov thawj coj ntawm kev yuav khoom, cov neeg sib koom ua ke, thiab cov kws kho tsheb laus ntsib kev pheej hmoo tseem ceeb thaum nrhiav cov txheej txheem tseem ceeb. Sub-micron Cheebtsam yuav tsum ua tsis tu ncua thoob plaws xyoo ntawm kev ua haujlwm tas mus li yam tsis muaj geometric creep lossis micro- cracking.
Raws li tus tsim ultra-cov khoom lag luam precision, UNPARALLELED Group ua raws nws cov kev tswj hwm zoo thiab kev tsim khoom ua haujlwm nrog cov qauv nruj thoob ntiaj teb:
Kev Tswj Xyuas Txheej Txheem Txheej Txheem: Kev ua haujlwm tau lees paub raws li ISO 9001 (Kev Tswj Xyuas Zoo), ISO 14001 (Kev Tswj Xyuas Ib puag ncig), thiab ISO 45001 (Kev Ua Haujlwm Kev Noj Qab Haus Huv thiab Kev Nyab Xeeb), nrog rau cov qauv kev ua raws CE.
Sub-Micron Calibration Traceability: Cov txheej txheem pov thawj zoo vam khom cov haujlwm ua haujlwm tau lees paub, ua kom pom tseeb uas ua tau raws li qhov yuav tsum tau ua ntawm cov chaw tshawb fawb thoob ntiaj teb thiab cov chaw kuaj ntsuas ntsuas.
Strict Material Consistency: UNPARALLELED xaiv siab -natural black granite-density kwv yees li 3,100 kg/m³-kom txo tau cov dej nqus, tiv thaiv cov burring hauv zos, thiab ua kom muaj zog ruaj khov.
Lub cev muaj peev xwm: tuav cov khoom loj txog li 100 Tons
Fabricating monolithic bases rau loj - hom qauv tshuaj ntsuam theem los yog 20-meter linear motion gantries yuav tsum hnyav-cov dej num muaj kev tuav tswj infrastructure nrog rau cov sub-micron nto tiav peev xwm. Segmenting ntev tshuab txaj feem ntau qhia txog kev sib koom tes deflection thiab thermal distortion.
UNPARALLELED Pawg tau kov yeej cov kev cov nyom no los ntawm kev ua cov khoom siv loj loj hauv ib qho chaw. Nyiaj siv ua haujlwm crane systems thiab loj - muaj peev xwm CNC nto grinders haum rau ib qho - cov khoom loj txog li:
Qhov hnyav tshaj plaws: Kwv yees li 100 metric tons ib thooj monolithic
Qhov siab tshaj plaws: 20,000mm (20 meters)
Qhov siab tshaj plaws: 4,000 mm
Qhov siab tshaj plaws Thickness: 1,000mm
Cov khoom lag luam pob zeb nyoos yog tswj hwm ncaj qha los ntawm peb lub siab rau 20,000 m² chaw cia khoom. Pob zeb blocks undergo ultrasonic flaw kuaj ua ntej pib roughing. High- ntim kev tsim khoom tau txais kev txhawb nqa los ntawm cov kab tsim tshwj xeeb uas muaj plaub lub ntsej muag loj, suav nrog Taiwan Nante cov tshuab muaj peev xwm sib tsoo platforms ntev txog 6,000 hli hauv ib qho kev teeb tsa.
Tswj Manufacturing Environment thiab Certified Instrumentation Instrumentation
Kev ua tiav sub-micron raug ntawm cov khoom loj yuav tsum tau cais cov txheej txheem tsim khoom thiab ntsuas ntsuas los ntawm kev co ambient vibration thiab kub variations. Kev hloov pauv kub ntawm 1℃tuaj yeem ua rau lub nqaj ntev ntev kom nthuav dav dua li sub-micron tolerances.
Kev nyab xeeb-Controlled Workshop Infrastructure
UNPARALLELED ua haujlwm 10,000 m² tas li - qhov kub thiab qhov tsis tu ncua - cov av noo thiab tshuaj xyuas lub tsev tsim los txhawm rau cuam tshuam ib puag ncig:
Sub-Kev cais hauv pem teb: Lub rooj cob qhia hauv pem teb yog nchuav nrog ultra- cov pob zeb ua kom tawv tawv ntawm qhov tuab tsis pub tsawg dua 1,000 hli.
Vibration Dampening Trenches: Kev rho tawm trenches ntsuas 500 mm dav thiab 2,000 mm sib sib zog nqus nyob ib puag ncig ntawm qhov tsis tu ncua -kub hauv pem teb, lim tawm cov av- kis kev co los ntawm cov tsheb khiav sab nraud thiab cov tshuab hnyav.
Clean Assembly Hall: Cov plua plav-dawb huv chav sib sau ua ke simulates semiconductor fabrication ib puag ncig, tso cai rau cov huab cua granite- cov theem thiab cov kev taw qhia kho qhov muag rhiab rau kev sib koom ua ke yam tsis muaj kev sib kis.
Precision Metrology Framework
Kev txheeb xyuas qhov zoo yog ua los ntawm kev siv qib siab - qib ntsuas ntsuas los ntawm cov neeg xa khoom thoob ntiaj teb lees paub:
Renishaw Laser Interferometers: Rau daim ntawv qhia tawm qhov tseeb qhov tseeb, ncaj, suab, yaw, thiab yob hla ntev mus ncig.
WYLER Electronic Inclinometers & Qib sib txawv: Rau siab - daws teeb meem angular, parallelism, thiab kev txheeb xyuas flatness.
Mahr Sub-Micron Indicators: Muab kev ntsuas kev daws teeb meem mus rau 0.5 um.
Mitutoyo Cov cuab yeej tshuaj xyuas: Cov micrometers digital, calipers, ntsuas qhov siab, thiab cov ntsuas qhov roughness.
Tag nrho cov cuab yeej siv tseem ceeb tuav cov ntaub ntawv pov thawj calibration traceable mus rau lub regional thiab lub teb chaws metrology institutes.
Vim Li Cas Siab -Density Black Granite (~ 3,100 kg/m³) Ua haujlwm raws li lub hauv paus rau Kev Tshawb Fawb
Kev xaiv cov khoom siv tsim nyog yuav suav nrog kev ntsuas thermal expansion, dynamic damping, hnav tsis kam, thiab ntev - lub sij hawm seem stability. UNPARALLELED Pab Pawg tseem ceeb ua ntej siab - ntom ntom dub granite (~ 3,100 kg / m³) rau lub hom phiaj- cov qauv ntsuas ntsuas tseem ceeb thiab cov qauv qhia kab.
Piv rau cov qauv grey granite lossis architectural marble (uas pom qhov qis dua, porosity dua, thiab cov ntxhia tsis sib xws), siab - ntom ntom dub granite muab kev ruaj ntseg zoo dua. Thaum soj ntsuam tiv thaiv cov qauv hlau xws li cam khwb cia hlau lossis hlau weldments, ntuj dub granite muaj qhov zoo ntawm qhov zoo li qub thiab dynamic precision.
Kev sib piv ntawm cov khoom siv
Cov lus hauv qab no qhia txog cov khoom siv lub cev tseem ceeb uas ntsuas los ntawm cov kws tsim khoom siv tshuab tsim khoom thaum xaiv cov khoom siv rau cov khoom siv precision:
| Lub cev & Mechanical Property | UNPARALLELED High -Density Dub Granite | Kev Lag Luam Grey Granite | Cam khwb cia hlau (HT250 / GG25) | Polymer Qhob / Mineral Casting |
| Khoom ntom ntom (kg / m³) | ~3,100 | 2,600 – 2,750 | ~7,200 | ~2,300 – 2,400 |
| Thermal Expansion (10-6 / K) | 4.5 – 6.0 | 6.5 – 8.5 | 10.5 – 12.0 | 12.0 – 15.0 |
| Vibration Damping Capacity | Siab | Nruab nrab | Tsawg | Siab heev |
| Corrosion Resistance | Ua kom tiav (Xeb-Cov pov thawj) | Siab | Tsis zoo (yuav tsum tau plating) | Ua kom tiav |
| Ntev -Lub Sij Hawm Dimensional Creep | Exceptional (Tsis muaj kev ntxhov siab seem) | Tsawg | Risk ntawm Internal Stress Warp | Tsawg rau Nruab Nrab |
| Burr Resistance Raws li qhov cuam tshuam | High (Chips tawm yam tsis muaj cratering) | Nruab nrab | Tsawg (Raises burrs) | N/A |
Human Lapping Expertise Ua Tau Raws Li Cov Qauv Ntsuas Ntiaj Teb
Thaum multi-axis CNC nto grinders ua haujlwm ntxhib machining, ua tiav sub-micron flatness thiab squareness nyob rau hauv loj planar nto nyob ntawm tib neeg kev txawj ntse. UNPARALLELED ntiav cov kws tshaj lij lapping cov kws tshaj lij uas ua cov ntawv qhia qhov tseeb lapping, ua sub-micron deg kho hauv peb qhov kev nyab xeeb-tswj kev cob qhia.
Cov txheej txheem tsim khoom thiab tshuaj xyuas ua raws li cov qauv thoob ntiaj teb raws li cov neeg siv khoom tshwj xeeb, suav nrog:
DIN Standards: DIN 876 (Flatness Qib 00, 0, 1), DIN 875, DIN 650
Tsoomfwv Meskas Cov Lus Qhia Tshwj Xeeb: GGG-P-463C
ASME Cov Qauv: ASME B89.3.7
Japanese Standards: JIS B7513
British Cov Qauv: BS 817
Lwm cov qauv thoob ntiaj teb: GB (Tuam Tshoj), GOCT 10905 (Kev lis kev cai Union), EIE 101-77 (Fabkis)
Tswv yim Engineering Piv txwv: Sub-Micron Air-Bearing Base rau Semiconductor Metrology
Txhawm rau ua kom pom kev xaiv cov khoom siv thiab huab cua li cas- tswj kev ua tiav los ua ke hauv tiag- cov ntawv thov hauv ntiaj teb, xav txog cov khoom siv kev cai tsim rau lub semiconductor metrology platform.
Daim Ntawv Thov Kev Sib Tw
Cov khoom siv hluav taws xob semiconductor tsim kom muaj 1,800 mm x 1,500 mm x 350 mm hauv paus qauv rau kev tshuaj xyuas wafer automated. Lub tsev ua haujlwm ncaj qha-tsav cov motors linear nrog cov huab cua tsis tu ncua-cov kabmob slides, xav tau qhov saum toj kawg nkaus -nto flatness nyob rau hauv 1.0 um TIR (Tag Nrho Qhov Ntsuas Nyeem) thiab cov lus qhia sib npaug hauv 1.2 um hla kev mus ncig ntev. Cam khwb cia hlau tsis tsim nyog vim thermal distortion thiab huv chav tsev xeb kev txhawj xeeb, thaum txhuas tsis muaj qhov loj yuav tsum tau dampen ceev acceleration rog.
UNPARALLELED Engineering Solution
UNPARALLELED fabricated ib monolithic granite huab cua-cov kabmob puag:
Kev xaiv cov khoom siv: xaiv siab - ntom dub granite (~ 3,100 kg / m³) los ntawm cov khoom muag raw rau siab tshaj plaws rigidity thiab vibration attenuation.
Precision Machining & Lapping: Tom qab CNC sib tsoo, lub workpiece yog tes-lapped nyob rau hauv 10,000 m² kev nyab xeeb- tswj chav kom tau raws li DIN 876 Qib 00 flatness (<1.0 um).
Threaded Inserts & Hardware: 36 M8 stainless hlau inserts tau precision- khi nrog cov txheej txheem epoxy rau hauv qhov muag tsis pom kev, ua raws li rub- tawm torque pov thawj.
Kev Tshawb Fawb Txog Kev Tshawb Fawb: Axis ncaj nraim thiab qhov chaw tiaj tus tau kos npe siv Renishaw laser interferometer thiab WYLER hluav taws xob theem hauv thaj chaw huv.
Cov qauv tsim tau txo cov lus tsa suab lub sijhawm, ua kom muaj kev nkag siab ntau dua rau cov neeg siv khoom wafer tshuaj xyuas platform.
Multi-Material Precision Engineering Solutions
Txawm hais tias ntuj dub granite yog cov khoom siv hauv paus, niaj hnub kev lag luam platforms feem ntau hu rau cov khoom siv sib xyaw ua ke. UNPARALLELED Group muaj kev tsim thiab tsim muaj peev xwm thoob plaws yim yam khoom siv engineering siab heev:
Precision Granite: Kev cai tshuab txaj, huab cua-cov kabmob qhia cov qauv, thiab ntsuas cov cuab yeej (surface plates, square rulers, straight edges, V-blocks).
Precision Ceramics: Silicon Carbide (SiC), Alumina (Al2O3), thiab Zirconia (ZrO2) Cheebtsam rau kev nruj nruj thiab hnav tsis kam.
Precision Hlau: Advanced multi-axis CNC machining thiab tshwj xeeb hlau casting kev daws teeb meem.
Precision iav: High- transmittance optical flats, siv tsom iav, thiab qhov ntsuas qhov tseeb.
Mineral Casting: Resin-bonded polymer pob zeb rau kev co hauv siab damping.
UHPC Precision Cheebtsam: Ultra-High Performance Concrete bases engineered for heavy machinery frames.
Carbon Fiber Precision Beams: Ultra-cov pa roj carbon fiber ntau gantry tsim los rau siab -acceleration motion platforms.
Precision 3D Printing: Additive manufacturing solutions for topologically optimized prototype structures.
Kev ntseeg siab, kev ncaj ncees, thiab kev cog lus zoo
UNPARALLELED Group ua haujlwm raws li txoj cai nruj: "Lub lag luam precision yeej tsis xav tau ntau dhau." Txoj cai no txhawb nqa los ntawm peb cov lus cog tseg rau txhua tus khub: "Tsis muaj kev dag ntxias. Tsis zais zais. Tsis muaj kev dag ntxias." Tuav ISO 9001, ISO 14001, ISO 45001, thiab CE daim ntawv pov thawj, peb muab cov OEMs thoob ntiaj teb kev koom tes tsim kev ntseeg siab thiab ua raws.
Koom tes nrog UNPARALLELED rau Kev Cai Ultra -Cov Cheebtsam Precision
Txawm hais tias koj tab tom tsim lub semiconductor positioning theem, loj CMM gantry, lub txaj tshuab laser, lossis cov cuab yeej kev cai granite calibration, UNPARALLELED Group muab tag nrho engineering thiab kev txhawb nqa.
Thov Kev Cai Engineering Quotation
Peb pab pawg engineering tau npaj los ntsuas koj cov ntaub ntawv CAD thiab cov duab kos duab. Txhawm rau tau txais cov lus qhia dav dav thiab kev tshuaj xyuas qhov ua tau zoo, thov xa koj cov lus nug suav nrog:
Cov duab kos duab (2D PDF nrog cov duab geometric pom tseeb thiab 3D CAD cov ntaub ntawv hauv STEP / IGES hom)
Target deg flatness, straightness, thiab squareness qib (piv txwv li, DIN 876 Qib 00/0)
Lub hnab ntawv qhov ntev thiab tag nrho cov khoom txwv loj
Static loading profiles, dynamic rog, thiab nruab nrab - ntawm -gravity distributions
Daim ntawv thov yuav tsum tau (xws li, cleanroom compatibility, threaded insert layouts, huab cua-cov kabmob nto)